Building an LS2? Here is your bible. Thanks to Ken Casey from Burt Chevrolet for the info! I bumped the font size to try and make it more readable. The formatting isn't the best for the eyes.
Engine Mechanical Specifications
Application Specification
Metric English
General
Engine Type V8
Displacement 6.0L 364 CID
RPO LS2
VIN U
Bore 101.618-101.636 mm 4.0007-4.0017 in
Stroke 92.0 mm 3.622 in
Compression Ratio 10.9:1
Firing Order 1-8-7-2-6-5-4-3
Spark Plug Gap 1.02 mm 0.04 in
Block
Camshaft Bearing Bore 1 and 5 Diameter 59.58-59.63 mm 2.345-2.347 in
Camshaft Bearing Bore 2 and 4 Diameter 59.08-59.13 mm 2.325-2.327 in
Camshaft Bearing Bore 3 Diameter 58.58-58.63 mm 2.306-2.308 in
Crankshaft Main Bearing Bore Diameter 69.871-69.889 mm 2.75-2.751 in
Crankshaft Main Bearing Bore Out-of-Round 0.006 mm 0.0002 in
Cylinder Bore Diameter 101.618-101.636 mm 4.0007-4.0017 in
Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face 234.57-234.82 mm 9.235-9.245 in
Cylinder Head Deck Surface Flatness - Measured within a 152.4 mm (6.0 in) Area 0.11 mm 0.004 in
Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck 0.22 mm 0.008 in
Valve Lifter Bore Diameter 21.417-21.443 mm 0.843-0.844 in
Camshaft
Camshaft End Play 0.025-0.305 mm 0.001-0.012 in
Camshaft Journal Diameter 54.99-55.04 mm 2.164-2.166 in
Camshaft Bearing Diameter 55.063-55.088 mm 2.1678-2.1688 in
Camshaft Journal-to-Bearing Clearance 0.023-0.098 mm 0.0009-0.0038 in
Camshaft Journal Out-of-Round 0.025 mm 0.001 in
Camshaft Lobe Lift - Intake 7.78 mm 0.306 in
Camshaft Lobe Lift - Exhaust 7.77 mm 0.305 in
Camshaft Runout - Measured at the Intermediate Journals 0.05 mm 0.002 in
Connecting Rod
Connecting Rod Bearing Clearance - Production 0.023-0.065 mm 0.0009-0.0025 in
Connecting Rod Bearing Clearance - Service 0.023-0.076 mm 0.0009-0.003 in
Connecting Rod Bore Diameter - Bearing End 56.505-56.525 mm 2.224-2.225 in
Connecting Rod Bore Out-of-Round - Bearing End - Production 0.004-0.008 mm 0.00015-0.0003 in
Connecting Rod Bore Out-of-Round - Bearing End - Service 0.004-0.008 mm 0.00015-0.0003 in
Connecting Rod Side Clearance 0.11-0.51 mm 0.00433-0.02 in
Crankshaft
Connecting Rod Journal Diameter - Production 53.318-53.338 mm 2.0991-2.0999 in
Connecting Rod Journal Diameter - Service 53.308 mm 2.0987 in
Connecting Rod Journal Out-of-Round - Production 0.005 mm 0.0002 in
Connecting Rod Journal Out-of-Round - Service 0.01 mm 0.0004 in
Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production 0.005 mm 0.0002 in
Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service 0.02 mm 0.00078 in
Crankshaft End Play 0.04-0.2 mm 0.0015-0.0078 in
Crankshaft Main Bearing Clearance - Production 0.02-0.052 mm 0.0008-0.0021 in
Crankshaft Main Bearing Clearance - Service 0.02-0.065 mm 0.0008-0.0025 in
Crankshaft Main Journal Diameter - Production 64.992-65.008 mm 2.558-2.559 in
Crankshaft Main Journal Diameter - Service 64.992 mm 2.558 in
Crankshaft Main Journal Out-of-Round - Production 0.003 mm 0.000118 in
Crankshaft Main Journal Out-of-Round - Service 0.008 mm 0.0003 in
Crankshaft Main Journal Taper - Production 0.01 mm 0.0004 in
Crankshaft Main Journal Taper - Service 0.02 mm 0.00078 in
Crankshaft Rear Flange Runout 0.05 mm 0.002 in
Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter 0.7 mm 0.028 in
Crankshaft Thrust Surface - Production 26.14-26.22 mm 1.029-1.0315 in
Crankshaft Thrust Surface - Service 26.22 mm 1.0315 in
Crankshaft Thrust Surface Runout 0.025 mm 0.001 in
Cylinder Head
Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface 120.2 mm 4.732 in
Surface Flatness - Block Deck - Measured within a 152.4 mm (6.0 in) Area 0.08 mm 0.003 in
Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head 0.1 mm 0.004 in
Surface Flatness - Exhaust Manifold Deck 0.13 mm 0.005 in
Surface Flatness - Intake Manifold Deck 0.08 mm 0.0031 in
Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide 17.32 mm 0.682 in
Intake Manifold
Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes 2 Runner Port Openings 0.3 mm 0.118 in
Lubrication System
Oil Capacity - with Filter 6.2 liters 6.5 quarts
Oil Capacity - without Filter 5.7 liters 6.0 quarts
Oil Pressure - Minimum - Hot 41 kPa at 1,000 engine RPM
124 kPa at 2,000 engine RPM
165 kPa at 4,000 engine RPM 6 psig at 1,000 engine RPM
18 psig at 2,000 engine RPM
24 psig at 4,000 engine RPM
Relief Valve Oil Pressure - as Measured at Oil Pressure Sensor Location 379-517 kPa
Maximum 55-75 psig
Maximum
Oil Pan
Front Cover Alignment - at Oil Pan Surface 0.0-0.5 mm 0.0-0.02 in
Crankshaft Rear Oil Seal Housing Alignment - at Oil Pan Surface 0.0-0.5 mm 0.0-0.02 in
Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface 0.0-0.1 mm 0.0-0.004 in
Piston Rings
Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production 0.20-0.41 mm 0.008-0.016 in
Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service 0.20-0.41 mm 0.008-0.016 in
Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production 0.37-0.69 mm 0.015-0.027 in
Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service 0.37-0.69 mm 0.015-0.027 in
Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production 0.22-0.79 mm 0.009-0.031 in
Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service 0.22-0.79 mm 0.009-0.031 in
Piston Ring to Groove Clearance - First Compression Ring - Production 0.030-0.10 mm 0.0012-0.0040 in
Piston Ring to Groove Clearance - First Compression Ring - Service 0.030-0.10 mm 0.0012-0.0040 in
Piston Ring to Groove Clearance - Second Compression Ring - Production 0.035-0.078 mm 0.0014-0.0031 in
Piston Ring to Groove Clearance - Second Compression Ring - Service 0.035-0.078 mm 0.0014-0.0031 in
Piston Ring to Groove Clearance - Oil Control Ring - Production 0.013-0.201 mm 0.0005-0.0079 in
Piston Ring to Groove Clearance - Oil Control Ring - Service 0.013-0.201 mm 0.0005-0.0079 in
Pistons and Pins
Pin - Piston Pin Clearance to Piston Pin Bore - Production 0.002-0.01 mm 0.0008-0.0004 in
Pin - Piston Pin Clearance to Piston Pin Bore - Service 0.002-0.015 mm 0.0008-0.0006 in
Pin - Piston Pin Diameter 23.952-23.955 mm 0.943-0.943 in
Pin - Piston Pin Fit in Connecting Rod Bore - Production 0.007-0.02 mm 0.00027-0.00078 in
Pin - Piston Pin Fit in Connecting Rod Bore - Service 0.007-0.0022 mm 0.00027-0.00086 in
Piston - Piston Diameter - Measured Over Skirt Coating 101.611-101.642 mm 4.0-4.001 in
Piston - Piston to Bore Clearance - Production -0.022-0.08 mm -0.0009-0.0012 in
Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off 0.024-0.08 mm 0.00094-0.0031 in
Valve System
Valves - Valve Face Angle 45 degrees
Valves - Valve Face Width 1.25 mm 0.05 in
Valves - Valve Lash Net Lash - No Adjustment
Valves - Valve Lift - Intake 13.23 mm 0.52 in
Valves - Valve Lift - Exhaust 13.22 mm 0.52 in
Valves - Valve Seat Angle 46 degrees
Valves - Valve Seat Runout 0.05 mm 0.002 in
Valves - Valve Seat Width - Exhaust 1.78 mm 0.07 in
Valves - Seat Width - Intake 1.02 mm 0.04 in
Valves - Valve Stem Diameter - Production 7.955-7.976 mm 0.313-0.314 in
Valves - Valve Stem Diameter - Service 7.95 mm 0.313 in
Valves - Valve Stem-to-Guide Clearance - Production - Intake 0.025-0.066 mm 0.001-0.0026 in
Valves - Valve Stem-to-Guide Clearance - Service - Intake 0.093 mm 0.0037 in
Valves - Valve Stem-to-Guide Clearance - Production - Exhaust 0.025-0.066 mm 0.001-0.0026 in
Valves - Valve Stem-to-Guide Clearance - Service - Exhaust 0.093 mm 0.0037 in
Rocker Arms - Valve Rocker Arm Ratio 1.70:1
Valve Springs - Valve Spring Free Length 52.9 mm 2.08 in
Valve Springs - Valve Spring Installed Height 45.75 mm 1.8 in
Valve Springs - Valve Spring Load - Closed 340 N at 45.75 mm 76 lb at 1.8 in
Valve Springs - Valve Spring Load - Open 980 N at 33.55 mm 220 lb at 1.32 in
